air valves for the suction & delivery of a pumpstation
I am reviewing a big water pump station with the main suction and
delivery steel pipes of 2000 mm (yes 2 meter)and 1400 mm respectively.
There are five pumps in parallel and take their suction lines as
branches from the mail suction line.
I asked for an air valve at
the end of the main suction line (right before the pipe cap)and another
at the beginning of the main delivery side, again before the cap. Now
the designer has returned with the answer that there is no need for
these valves as there are air vents on the pumps.
I have never
seen a water pump station without these A.Vs before. I am concern for
the filling and the proper air release especially at the pipe dead ends.
I'm also concern for the negative surge at the discharge side and the
A.V need.
looking to AWWA M11 manual, there is a recommendation to install air valves on the discharge of pumps. So here's the question:
Any other reference or standard to fortify my recommendation for having these valves?
Rather than looking for a source to backup your arguments, why not look
for a reason to have them, or not. Its more interesting than looking
for backups to arguments that are only baased on a "suggestion" and may
not have any other legs to stand on.
I would assume that the pump
vents would be sufficient for priming and starting and the air valves
were only suggested for ease of remote autostart when pumps were without
automatic vent valves, or no operators were present to vent manually.
Once
the start question is decided, I would tend to only place air valves
where air valves would be necessary. Offhand, I would think that air
valves might have more typical need on the pump suction lines, as you
may not have control of the take source and air may or may not be
present, and air through the pump would also reduce efficiency. Once
the air is removed at the suction, why would you need air valves on the
pump discharge, provided that vents were there to handle priming.
Thank you. First let me put a rough sketch of the system (suction reservoir has higher level than the PS):
Taking BigInch advice to look for reasons, first the suction side:
I
agree with BigInch that if it's a good intake design, there shouldn't
be an air entrapment. But, considering that pump branches are from
mid-span of the main suction, what would happen after the half pipe is
filled? then we have trapped air on top of the main suction line which
can not escape (700mm branch from 2000 mm pipe, so there is plenty space
in main suction pipe on top of the branch level).
If air accumulates
in the suction line during the operation (poor intake design, low
pressure of water at suction side, etc.), again air stays on top (under
pipe crown) unless very unlikely being sucked to the pump (from top to
mid span of the 2000 mm pipe and then through the pump suction line).
I
am also concern about the end leg, right before the thrust block, where
air could potentially be trapped (there is a provision for future pump
so the dead leg is long).
Then I am also thinking about the
construction issue e.g. pumps are not delivered but the the line is
ready for hydraulic test, etc.
Getting to delivery side, having
an air valve (better to say air/vacuum) means a preventive measure in
case of a failure of the surge tanks and occurrence of negative surge.
delivery line is a "big inch" and long one (25km) which means high
negative surge. I am a bit concern again since the surge vessels are
outside around 150 meter away from the PS.
Pump trip, Check valves
closure, flow still going, surge vessels 150m away and damn, it's a
negative pressure. Better to be on the safe side with an A.V. (I'm going
to ask for a detail surge analysis to see the 150m effect).
So, that's my argumentation. Comments are appreciate here.
Thank you all.
Now we're getting somewhere.
Of course, if there is a way to trap
air in the suction line, it would need to be vented somehow, either
manually, or by some other means.
Surge vessels 150 meters
away? You probably have more surge volume in your piping than in the
vessels themselves. That's a fair piece away with a lot of fluid mass
in there that needs to be accelerated too, which will tend to slow down
the release of any surge pressure in your discharge line.
Are they surge relief vessels (one way flow), or are they surge vessels (two-way flow)?
The
discharge line: 2m diameter. Will it be designed for full vacuum? If
not, DEFINITELY use a vacuum breaker valve in the discharge line. You
will most likely get a complete vacuum, ie. vapor pressure remaining
only, surge when the pumps trip. If the surge vessels are full, you
might could take water back from them to eliminate that negative
pressure, or perhaps only from the lines going to them would be
sufficient, in place of letting in air through a vacuum breaker
valve. Your surge analysis should tell you if you can or not. Other
than that, please have someone that knows what the surge analysis means,
not just a "data entry clerk", doing the analysis. Ask for some hard
evidence of experience, and/or some good questions.
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