OHV rocker arm pad radius?
I've been back and forth on this, and found not only conflicting data and answers, but strange geometric reasoning.
1. "the pad radius is the long (valve-side) lever arm length", but (if true) why are there so many shorter exceptions?
2. "the radius is the valve lift" (no reason given)
3. "as long as it doesn't present an angle to the stem it's not important"
Clearly,
the radius must present at whatever arc position of the lever during
the full range of lift. If the radius is too small, the stem edge
strikes the rocker lever at zero &/or full lift, rather than the
pad. If the radius is too large, rolling motion is reduced and scrub
increases.
AFAIK, since there is both rolling and scrubbing motion
involved, is the radius an attempt to reduce scrub to the absolute
minimum?
I've tried to plot changes in ratio, but it's all over the place...
Almost all of the better on-line tech stuff is aircraft, locomotive, diesel, etc. with roller tips and useless.
Kit - Rather than a circular curvature I think the ideal shape would be
of spiral form - either an involute or a logarithmic spiral. Both
probably would have the valve-side lever length as the base circle
diameter of the spiral.
Involutes have the property of always being
(and pushing) at right angles to the line-of-action (the valve stem).
Logarithmic spirals can be made to have a true rolling motion.
On
the rare occasions that I have had to make a rocker I have made up a
ball-and-socket arrangement between the end of the rocker and valve stem
which has worked quite well. Ball-and-sockets are used on a few
production engines - notably the Oz Ford SOHC 4-litre sixes. Stan Sainty
(in Oz) also uses the same arrangement on his Top Fuel engines.
All sliding contacts in a valetrain are usually designed to produce
rotation in the axisymmetric parts, in order to equalize wear. Surfaces
like tappet faces usually have some degree of crowning and the mating
cam profiles have a slight axial taper. This combination ensures a
slightly off center, but consistent, contact condition which
continuously rotates the tappet.
Achieving valve rotation is
not so important in modern engines that use hardened valve seat. In
some older engines, like old small block Chevy's with the exhaust valve
seats machined directly into an induction hardened area of the cylinder
head, valve seat recession was a serious problem. So these Chevy
engines would use a "rotator" built into the exhaust valve(balll valve) spring
retainer. The rotator was a type of ratcheting device that would index
the valve slightly during each spring compression. It was the torsional
motion of the spring wire as the helical valve spring was compressed
and relaxed that drove the rotator around its axis.
As for your
question regarding the definition of the ideal rocker arm tip profile,
as I noted it's some form of conjugate action. I can describe what the
curve should look like, but unfortunately I'm not smart enough to tell
you how to mathematically derive such a shape.
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