Why use ball valves.
I don't know whether this is a simple Q or not.
Why use ball valves on Gas pipelines instead of gate & or globe valves, am I missing something?
I
am new to Gas pipelines having mostly worked in petrochem &
powerstations where gate & globe valves are the standard for
isolation because they are cheap & reliable.
I have used small 150# ball valves in Pharmaceutical plants but these are 30" 2500# and must cost way more than gate valves.
Ball Valves versus Gates and Globes?
1) Rotating in the packing
instead of reciprocating the process from within or the environment from
the outside through the packing gland along with the stem.
2) Elimination of the bonnet gasket and potential leak path.
3) Sealing member rotates in it's own volume instead of having to displace a volume.
4)
A full ball is a balanced trim. A half ball, gate or globe valve plug
would be unbalanced. This would be important with actuators if you lost
your gas or air supply.
5) No collection zone in the bottom of the
valve. There has to be room for the gate to move to and may have
difficulty displacing what ever has collected there.
6) Smaller overall envelop dimension.
7) Ease of automation - ninty degrees to go full open to full closed. Not multiples of turns.
8)
Ball valves for control must be sized by Cv not line size. They can
have the same capacity as a globe that is twice their size. In other
words, they can be half line size. Ball valves have equal percentage
inherent characteristics. So when applied to systems where 30% or less
of the system drop is applied to the valve, will provide a "linear"
installed characteristic.
It appears the general trend of this thread is going in the right
direction, but I will add my 2-cent's worth (after adjusting for
inflation)
Gate valves were invented many years ago. They could
be manufactured with the machinery and materials available in the early
industrial revolution.They had a head-start on the market. Ball valves
were invented in 1949. This was made possible by the availability of
some of the polymers created in the 20th century. Although PTFE was
invented in 1928, its development and availability as an industrial
material enabled the development of the ball valve.
Ball-Valves shut off tight. "Bubble-tight" means nothing, but API6D does.
Ball
valves are more compact. Generally manufactured to the same lay-length
as gate valves (ANSI B16.10), but look at the dimansions of the
assembly: Gate valve has to have a "chest" or bonnet, equal to the valve
diameter for the gate to occupy when the valve is open. Then there's a
packing box, and a yoke that has to provide for full diameter travel of
the actuator stem. Then there's the actuator which has to be beefy
enough to provide the "Hammer blow" feature necessary to seat and unseat
the gate. Then above the actuator it is necessary to provide room for
one diameter of stem to stick out when the valve is open (frequently
inside a tube to protect the grease on the threads).So a motorized gate
valve is typically around 5 diameters tall, and almost always has to be
installed with the stem vertical to reduce bending loads on the "tower".
Compared to a ball valve which has a short packing box, a short
bracket, and an actuator.
Environmental concerns. Cycling a
gate valve drags a diameter's worth of valve stem through the packing
box, and drags a diameter's worth of environmental contamination ofn the
valve stem back into the packing box. All the towering mechanism above
the packing box puts a hopefully small but finite side load on the
packing due to imbalanced mass. line vibration, etc. Packing in a gate
valve therefore wears very quickly. Compare to a ball valve where the
microscopic roughness on the valve stem moves packing particles through a
rotational path that remains inside the stuffing box. Net migration of
mass from/through the packing assembly in a ball valve is orders of
magnitude lower than the gate valve. With a less expensive, simpler
packing design a ball valve can have zero leakage to the environment for
much longer than a gate valve.
Speed: A large gate valve
requires minutes to close with a big electric actuator grinding away.
Ball valves need speed controls on pneumatic actuators to slow them down
to prevent water hammer. Which would you want to isolate your piping
in the event of a fire?
Throttling:
Gate valves are guided
very loosely except when the gate is wedged into the seat. If the
operator tries to throttle with a gate valve all these
loosely-affiliated pieces will jingle together due to flow eddies.
Control will never be precise because the relationship of the trim
pieces is not precise. Wear will be rapid, and catastrophic failure is
likely. Ball valve: Guided positively. Small ball valves have the ball
secured in an interference fit between two seats. "Floating" balls
don't float very much, and careful fitting of the stem tang into the
ball slot ensures accurate positioning of the ball. Larger trunnion
valves are guided positively by top and bottom bearings (trunnions) so
the ball is not deflected bt process effects, and the ball-to-stem joint
is usually a positive connection.
Conclusion: if you want a
cheap valve that is seldom if ever cycled and can live with a small
trickle when it is closed or if you have large maintenance apes with
long cheater bars to try to get tight shutoff, then gate valves are
OK. If you cycle the valve with any regularity, or ever throttle with
it, and want a high probablility of zero leakage either from upstream to
downstream or from inside to outside, than a ball valve is a better
choice.
MORE NEWS